GATEWAY 16000 www.pct-inc.com www.profibus.com © 2002 Process Computer Technology, Inc. • Table of Figures 3 Table of Tables 4 Acknowledgements 5 Introduction 6 Application...................................................................................................................... 6 Features ........................................................................................................................... 6 Table of Acronyms .......................................................................................................... 6 Specifications 7 Maximum Power Requirements...................................................................................... 7 Dimensions...................................................................................................................... 7 Mounting......................................................................................................................... 7 Overview 8 About PCT....................................................................................................................... 8 Profibus-DP ..................................................................................................................... 8 16000 Series I/O.............................................................................................................. 9 Modicon® S908 RIO Network ....................................................................................... 9 GATEWAY 16000 Functional Overview..................................................................... 10 Configuration 11 General.......................................................................................................................... 11 Configuration Sequence ................................................................................................ 11 GATEWAY 16000 Management Slave........................................................................ 14 General...................................................................................................................... 14 16000 I/O Interface Module...................................................................................... 14 S908 Interface Module.............................................................................................. 14 16000 I/O Slave Module ........................................................................................... 14 Quantum I/O Slave Module ...................................................................................... 15 Modicon® 800 Series I/O Slave Module.................................................................. 15 GATEWAY 16000 16000 Series I/O Slave.................................................................. 15 General...................................................................................................................... 15 Supported Modules ................................................................................................... 15 GATEWAY 16000 Quantum I/O Slave........................................................................ 17 General...................................................................................................................... 17 Supported Quantum Modules.................................................................................... 17 GATEWAY 16000 Modicon® 800 Series I/O Slaves.................................................. 18 General...................................................................................................................... 18 Supported Modicon 800 Series I/O Modules............................................................ 18 GATEWAY 16000 Operation 20 Startup ........................................................................................................................... 20 Profibus Diagnostics ..................................................................................................... 20 Indicators, Switches and Connectors ............................................................................ 21 Profibus Interface Indicators..................................................................................... 21 S908 Interface Indicators .......................................................................................... 22 General Indicators..................................................................................................... 23 Setup Switches .......................................................................................................... 24 Connectors................................................................................................................. 24 Process Computer Technology, Inc 1 Process Computer Technology, Inc. 713-861-4808 All Rights Reserved www.pct-inc.com Typical Installations 25 Non-Redundant ............................................................................................................. 25 Redundant/Simplex Profibus......................................................................................... 26 Redundant/Duplex Profibus .......................................................................................... 27 www.pct-inc.com Figure 1 General GATEWAY 16000 Configuration Steps .............................................. 13 Figure 2 GATEWAY 16000 Front Panel.......................................................................... 21 Figure 3 GATEWAY 16000 Side Panel........................................................................... 21 Figure 4 Typical Non-redundant Installation.................................................................... 25 Figure 5 Typical Redundant Installation with Simplex Profibus Cabling ........................ 26 Figure 6 Typical Redundant Installation with Duplex Profibus Cabling.......................... 27 www.pct-inc.com Table 1 Acronyms ............................................................................................................... 6 Table 2 Maximum Power Requirements............................................................................. 7 Table 3 Supported 16000 Series Modules......................................................................... 16 Table 4 Supportet Quantum I/O Modules......................................................................... 18 Table 5 Supported Modicon 800 Series I/O Modules....................................................... 19 www.pct-inc.com ® is a trademark of Schneider Automation, Inc. D/3 DCS® is a trademark of Nova Tech Process Solutions, LLC (NPS). GATEWAY 16000 ™ 2002 Process Computer Technology, Inc. Profilink.908 ™ 2002 Process Computer Technology, Inc. www.pct-inc.com Application Features Table of Acronyms www.pct-inc.com Maximum Power Requirements Dimensions Mounting www.pct-inc.com About PCT ® Remote I/O to Profibus enabled control systems, is the result of a convergence between two PCT core competencies: PLC systems integration and upgrade hardware development for the D/3 DCS®. Many D/3 DCS® systems have both 16000 Series I/O and Modicon® Remote I/O installed. ® 16000 I/O to any Profibus enabled control system, PCT hardware and software designers added support for the Modicon® Remote I/O. This added option results in PCT being able to offer a total D/3 I/O migration strategy. ® third party hardware upgrades and Profibus solutions for open control systems. www.pct-inc.com. Profibus-DP www.pct-inc.com Process Computer Technology, Inc (PCT) is a member of the Profibus Trade Organization (PTO). For more information on Profibus and the PTO, refer to the PTO web site at www.profibus.com. 16000 Series I/O Modicon® S908 RIO Network www.modicon.com. www.pct-inc.com . GATEWAY 16000 Functional Overview rack. For each 16000 Series I/O MUX a Profibus I/O slave can be created for a single module in the MUX or for multiple contiguous modules in the same MUX, up to a maximum of 16 I/O slaves per MUX. For each RIO rack, the GATEWAY 16000 creates one Profibus I/O slave. Each module in the RIO rack is configured as a module in the Profibus slave on the control system. Different Profibus slave types are used for 16000 Series I/O, Modicon® Quantum and 800 Series RIO racks. Output data is received from the Profibus network, translated and presented to the 16000 Series I/O and Modicon® S908 RIO network. Input data and status are received from the 16000 Series I/O and Modicon® S908 RIO network, translated and presented to the control system via Profibus. This translation is completely transparent to the control system and the configured I/O. www.pct-inc.com General Configuration Sequence www.pct-inc.com Process Computer Technology, Inc www.pct-inc.com Preliminary Document GATEWAY 16000 Subject to change www.pct-inc.com GATEWAY 16000 Management Slave www.pct-inc.com Quantum I/O Slave Module GATEWAY 16000 16000 Series I/O Slave www.pct-inc.com Module Number www.pct-inc.com GATEWAY 16000 Quantum I/O Slave www.pct-inc.com Module Number GATEWAY 16000 Modicon® 800 Series I/O Slaves www.pct-inc.com Module Number www.pct-inc.com Startup Profibus Diagnostics www.pct-inc.com Indicators, Switches and Connectors www.pct-inc.com r www.pct-inc.com S www.pct-inc.com Setup Switches Baud Rate S1 S2 www.pct-inc.com Non-Redundant
www.pct-inc.com Preliminary Document GATEWAY 16000 Subject to change Redundant/Simplex Profibus www.pct-inc.com Preliminary Document GATEWAY 16000 Subject to change Redundant/Duplex Profibus www.pct-inc.com